Battery Pack Technology Challenges and Solutions

Sodium-Ion Battery Manufacturing Process

Sodium-Ion Battery Manufacturing Process

The sodium ion battery manufacturing process largely reuses Li-ion coating and assembly lines, which is why sodium can scale faster and cheaper than solid-state.

Sodium-Ion Battery Manufacturing Process
Sodium-Ion Battery Manufacturing Process

Process Steps

  1. Slurry mixing of cathode/anode.
  2. Coating and calendering.
  3. Cell assembly (cylindrical/prismatic/pouch).
  4. Formation and grading.

Why Lower Capex

Factor Effect
Line reuse Lower CAPEX
No cobalt/nickel Cheaper material
Aluminium anode foil Cheaper than copper

See our sodium ion battery guide; compare with a lithium battery manufacturer.

Frequently Asked Questions

Can Li-ion factories switch?

Largely yes – the equipment is similar; some material handling changes.

Is yield mature?

Improving fast as volume grows; still below Li-ion in places.

Written by Karl at China Battery Technology. Request a quote.

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